Maruti Hydraulics Limited

AAC Block Manufacturing Plant — 100 to 300 CBM per Day — Low Investment Entry-Level Plant for First-Time AAC Manufacturers.

This entry-level AAC plant range is engineered specifically for first-time block manufacturers, small-scale builders, and regional entrepreneurs entering the autoclaved aerated concrete market with a capital investment of Rs 3.5 to Rs 8 Crore. The 100 to 300 CBM/day plant is the most accessible point of entry into AAC block manufacturing — designed to deliver IS 2185 (Part 3) compliant Class-2 AAC blocks with predictable operating economics and a manageable learning curve.

Maruti Hydraulics has supplied this capacity band to dozens of first-time manufacturers across India and to international clients in Nepal, Bangladesh, and Sri Lanka. We understand the specific concerns of a first-time buyer: civil cost control, simple operations, easy operator training, and a clear path to break-even within 30-36 months.

What Makes This Range Different

Unlike our larger plants (which use Tilting & Demoulding Machines), the 100-150 CBM segment uses the proven Mould Lifter design — simpler, more economical, and well-suited to lower throughput. From 200 CBM upward, we shift to Tilting & Demoulding for higher reliability.

Plant Components

•     Raw Material Handling: 

•     Batching Section: 

•     Mixing & Pouring: 

•     Mould Lifter (100-150 CBM): 

•     Tilting Machine (200-300 CBM): 

•     AAC Wire Cutting Machine: •     Steam Boiler: Coal-fired or oil-fired, 1 to 3 TPH.

Plant Specifications

This is the most popular capacity segment in the Indian AAC block manufacturing industry. The 200 to 750 CBM/day range serves established regional players, expansion projects, and Tier-2 / Tier-3 city investments where capital efficiency, predictable ROI, and proven engineering matter more than mega-capacity ambition. Maruti Hydraulics has delivered the majority of our 60+ plants in this exact capacity band — including India's most successful regional AAC plants in Maharashtra, Gujarat, Karnataka, Tamil Nadu, Andhra Pradesh, Uttar Pradesh

Every plant in this range is designed with the Tilting and Demoulding Machine architecture — a step up from the Mould Lifter design used in smaller plants —which delivers smoother lower breakage, and higher uptime.

Plant Specifications

Ideal for These Buyer Profiles

•     Regional block manufacturers expanding from 50-150 CBM plants to commercial scale

•     New entrants with Rs 8-15 Cr investment capacity targeting Tier-2 / Tier-3 markets

•     Existing red-brick or fly-ash brick manufacturers diversifying into AAC blocks

•     Export-oriented projects (Nepal, Bangladesh, Sri Lanka, African markets)

After-Sales Support

Pan-India spare parts dispatch within 36 hours. Remote SCADA diagnostics. Annual maintenance contracts. Our service engineers have set up plants in 14+ states and 6 countries — there is no geography we cannot support.

Contact our project team for a detailed capacity-matched quote, civil drawing package, and ROI projection for your location.

We at Maruti Hydraulics having decades of experience and expertise in Block Manufacturing technology , provide AAC Plant Project Assessment , AAC Plant Project Planning , AAC Plant Project implementation . We are highly regarded partner for AAC Block Plant Setup.

At Maruti Hydraulics , customers get everything from a single source - from AAC Block Plant machinery to onsite service support and maintenance .

The AAC has enormous advantages over conventional red bricks and concrete, cement masonry as being:

Light weight – saves cost and energy in transportation, labour

Larger size leads to faster masonry work, reduces project cost

Workability – can be routed, sanded, cut to size using standard carbon steel power tools - allows accurate cutting minimising solid waste. Size accuracy requires less finishing material like mortar

Improved thermal efficiency reduces heating, cooling load on building

Airy- has great ventilation, allows diffusion of water, reduces humidity inside building, prevents mildew formation

Non toxic, does not attract rodents and other pests

Environment friendly due to resource efficiency in processing of raw materials, reduced solid waste generation, 50% less green house gas generation

Long life as not affected by harsh weather conditions

Why Large Manufacturers Choose Maruti Hydraulics

•     Proven track record in mega-capacity execution — not theoretical capability

•     In-house manufacturing of every critical subsystem at our Nashik facility

•     End-to-end single-source accountability — including the PEB plant building (we manufacture both)

•     Director-level project oversight and execution discipline

•     Active export programme — proven engineering for international compliance

•     Long-term spare parts supply commitment with 36-hour pan-India dispatch

For mega-capacity project enquiries, contact us with: target capacity, land availability, project location, intended markets, and expected commissioning timeline. We will prepare a detailed feasibility study, equipment quote, civil drawing package, and project execution timeline

Turnkey Manufacturing Solution from India's Largest Capacity AAC Plant Manufacturer.

• Fully Automatic AAC Plant • Turnkey AAC Block Plant • AAC Manufacturing Plant 1200 CBM • Large Capacity AAC Plant India 

Plant Configuration 

•     Raw Material Silos: Fly ash, cement, lime, gypsum silos

•     SCADA Batching & Mixing: Fully automatic batching with PLC and SCADA

•     Slurry Preparation: Ball mills, slurry tanks

•     Mould Filling & Pre-Curing: Heavy-duty pouring mixer with auto-rinse cycle. Mould transfer trolleys. Pre-curing chamber 

•     Tilting & Demoulding Machine: Hydraulic tilting machine for mould inversion

•     Wire Cutting Machine: Simultaneous horizontal and vertical cutting with ±1 mm tolerance

•     Autoclave: SAE 516 Gr 70 steel construction. 12 bar working pressure, 220°C.

•     Steam Boiler: Coal-fired, biomass, or Oil-fired boilers from 1 TPH to 10 TPH. IBR-approved.

•     Finished Block Handling: Crane, separator, cube-formation system, packaging and dispatch.

Capacity & Project Investment Range

Why Buyers Choose Maruti Hydraulics

•     60+ AAC plants installed across India and 3 international markets

•     In-house design, manufacturing, and commissioning — single-source