Maruti Hydraulics Limited

This is the industrial flagship range — engineered for established AAC manufacturers, large real-estate groups with captive block requirement, and export-focused projects targeting GCC, African, and South-East Asian markets. Plants in this capacity band represent investments of Rs 12 Crore to Rs 25 Crore+ and are designed for 24×7 operation with annual outputs ranging from 1,50,000 CBM to 3,60,000 CBM.

Maruti Hydraulics is top Indian manufacturer capable of delivering plants in the 1000-1200 CBM/day range. In 2024, we commissioned India's largest single-line AAC plant at 1200 CBM/day. In 2023, we developed and deployed India's first complete automatic SCADA batching system — a milestone that defines the modern automated AAC plant in the Indian market.

What Defines This Capacity Class
Three engineering decisions separate a 500-1200 CBM/day plant from smaller plants: (1) full automation at every stage, (2) SCADA-supervised process control, (3) high-capacity autoclaves and boilers with redundancy options. 

Full Plant Configuration

•     Storage Silos: Cement (200-250 T), lime (200 T), gypsum (40-60 T) silos with aeration, level indication, pneumatic conveying.

•     Fly Ash Handling: Pond ash or dry fly-ash loading, screening, ball mill grinding, slurry preparation with agitator pond.

•     SCADA Batching System: India's first complete automatic gravimetric batching with PLC + SCADA. Ethernet networking. Mix-design recipe storage. Production tracking. Quality data export for QC compliance.

•     Mixing & Pouring: High-capacity main pouring mixer. Heavy-duty shell plate. Discharge valve. Temperature sensor with closed-loop control. 

•     Mould Transfer: Heavy-duty trolleys, proportional hydraulics, latest electronic controls, advance gear and crane systems.

•     Pre-Curing Chambers: Multiple climate-controlled chambers sized to throughput.

•     Tilting & Demoulding Machine: Hydraulic tilting handling moulds up to 6.2 m × 1.5 m × 0.65 m. Smooth damage-free green cake handling.

•     Wire Cutting Machine: Heavy-duty automatic horizontal + vertical wire cutting. ±1.5 mm tolerance. Designed for continuous 24×7 operation.

•     Autoclaves (multiple units): Diameter 2.55m, length 34 m to 42 m. SAE 516 Gr 70 plates. 12 bar, 190°C. IBR-approved. Hydraulically tested.

•     Industrial Boiler: Smoke-tube or water-tube IBR boilers, 5 to 10 TPH. Coal, biomass, oil, or gas options.

•     Finished Block Handling: Automated separator, cube formation, stretch-wrap packaging, dispatch loading lane.

•     Power & Utility: Connected load 500-750 kVA. Captive backup options available.

Why Large Manufacturers Choose Maruti Hydraulics
 •     Proven track record in mega-capacity execution — not theoretical capability

•     In-house manufacturing